Blackmer Revamps Product Design Process with 3D Printing
For over 100 years, Blackmer has been a global leader in manufacturing positive displacement pumps, centrifugal pumps and compressors for the transfer of liquid and gas. Blackmer has become the choice of industry leading companies around the globe due to the superior efficiency and reliability of its products. Through a global network of distributors and original equipment manufacturers, Blackmer serves a wide range of industries, including refined fuels, pulp & paper, oilfield, wastewater, food/sanitary, military/marine, transport and chemical process industries.
Blackmer relies heavily on product engineering to serve its varied customer base. Its product-engineering department is responsible for developing new products and parts, analyzing existing products and parts, and developing all of the models and applications in the design process. The department, using feedback from its marketing and sales force, generates new and advanced product designs to better meet its customer needs.
For several years, the design process at Blackmer involved outsourcing product designs to a standard pattern shop. The standard pattern shop would take order requests from the department and construct wooden or aluminum patterns the Blackmer engineers used to evaluate part designs. Unfortunately, using an outside service bureau created unnecessary time restraints that inhibited the product design process. Blackmer needed a more time efficient solution.
Blackmer relies heavily on product engineering to serve its varied customer base. Its product-engineering department is responsible for developing new products and parts, analyzing existing products and parts, and developing all of the models and applications in the design process. The department, using feedback from its marketing and sales force, generates new and advanced product designs to better meet its customer needs.
For several years, the design process at Blackmer involved outsourcing product designs to a standard pattern shop. The standard pattern shop would take order requests from the department and construct wooden or aluminum patterns the Blackmer engineers used to evaluate part designs. Unfortunately, using an outside service bureau created unnecessary time restraints that inhibited the product design process. Blackmer needed a more time efficient solution.
From CAD file to Production Quality Packaging in less than 24 hours
than using the traditional methods of designing packaging, that normally take several weeks and require costly and time consuming design changes you can now create your own production quality prototype packages. Produce samples and packaging for presentation in less than 24 hours. Manufacturers of products sold into the retail market can now keep the entire package design and prototyping operation in
work with Dimension’s 3D Printing Systems. As a result, Formech has established an effective working global partnership with Dimension and the two companies actively cooperate to promote the Dimension Printer and vacuum forming processes worldwide.
Streamlining the Manufacturing Process
The Dimension Solution
Dimension 3D Printers and Formech Vacuum Forming Machines have brought to the marketplace an entirely unique concept in retail package development. Rather
Blackmer sought a solution that would reduce the overall time spent on product turnaround. The company needed to find a way to produce durable, flexible models on-site to simplify its design process and minimize the time spent on projects.
Blackmer researched a variety of options, and finally chose a 3D printer from Dimension. After bringing the 3D printer on board, the product engineering staff immediately saw results—its design process was changing for the better.
Blackmer researched a variety of options, and finally chose a 3D printer from Dimension. After bringing the 3D printer on board, the product engineering staff immediately saw results—its design process was changing for the better.
“Packaging Sells” is an often used, but misunderstood term. Packaging only sells, if it can be designed and approved in a timely fashion; so that the product can be brought to market rapidly.”
– Martin Smith, Director of Sales, Formech
– Martin Smith, Director of Sales, Formech
By constructing physical models of new product parts on-site, the department is able to test the form, fit and function of products immediately. In addition, the models created can be placed into the product until a permanent part is produced. The new design process eliminated unnecessary steps and enabled the department to make modifications after evaluating a part.
"Our 3D printers helped shorten our development time significantly," said Hedgecock. "Our modifications can be done quicker and easier with the plastic, opposed to using wood or aluminum, giving us the flexibility to modify the parts onsite until they meet our expectations."
"Our 3D printers helped shorten our development time significantly," said Hedgecock. "Our modifications can be done quicker and easier with the plastic, opposed to using wood or aluminum, giving us the flexibility to modify the parts onsite until they meet our expectations."
“The Dimension 3D printer saved us four to six weeks in product part turnaround. Since its purchase, we have been able to bring our products to the market much faster.”
—Mike Hedgecock, engineering services administrator, Blackmer
—Mike Hedgecock, engineering services administrator, Blackmer
Dimension 3D printing can help you quickly fine tune designs and cut weeks—even months—from your development schedule. Now, with the ability to evaluate more design iterations, you can test form, fit and function right from your desktop.
An essential tool for everyone on the design team
house by making use of a Dimension 3D Printer; along with a Formech Vacuum Forming Machine.
“Package design, from CAD drawing to finished package in 24 hours rather than 24 days. It doesn’t get better than this.”
– Martin Smith, Director of Sales, Formech
– Martin Smith, Director of Sales, Formech
Formech International Limited has been manufacturing vacuum forming equipment in the since 1982. Formech manufactures a range of manual desktop and floor standing machines at competitive prices. Formech machines are supported with the skilled staff who can assist in all aspects of customer applications. Formech provides a versatile desk top vacuum forming machine to
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